Description

The Peptide Boxes with Blister or Moulded Tray range is designed for peptide products that require more than a standard foam insert. Precision-formed cavities help hold multiple vials securely in an organised arrangement, making this packaging suitable for multi-vial kits, clinical packs and retail peptide products that require both protection and a professional presentation.

Unlike a simple die-cut foam divider, a blister or moulded tray can be shaped to accommodate the dimensions of individual vials, helping provide a consistent fit across production runs. This is particularly useful for businesses packaging research or pharmaceutical products in larger quantities, where every custom vial box needs to accommodate the product correctly and maintain a consistent presentation.

Blister Tray vs Moulded Tray: What’s the Difference?

Choosing between these two formats depends on factors such as product visibility, budget, protection requirements and the desired presentation.

Blister Tray (PVC/PET)

A blister tray is typically made from clear, rigid plastic that is thermoformed into individual pockets for each vial. It can be combined with a paperboard backing card or placed inside an outer box, depending on the packaging design.

The transparent material allows the vials to remain visible without opening the outer packaging. Depending on the design, an appropriate seal can also provide tamper-evident features, making this format useful where product visibility and packaging integrity are important.

Moulded Tray

A moulded tray can be made from moulded fibre or rigid plastic, with cavities shaped to accommodate the vials. It can be placed inside a folding carton or rigid outer box to provide an organised and professional presentation.

Moulded fibre offers a paper-based alternative, while plastic trays can provide a different level of rigidity and finish. The most suitable option depends on your product, protection requirements and packaging preferences.

Both formats help keep vials separated and positioned within the packaging, reducing unnecessary movement during handling and transport when correctly designed for the product.

Why Choose a Blister or Moulded Tray Format?

Precision Fit: Individual cavities are designed around the vial dimensions to help minimise movement during transit.
Multiple Vial Configurations: Packaging can be designed to accommodate different quantities, such as 3, 4, 6 or 10 vials, subject to the box and tray specifications.
Product Visibility: Clear blister trays allow the contents to be viewed without opening the packaging.
Tamper-Evident Options: Suitable seals or closures can help make unauthorised access more apparent when included in the design.
Professional Presentation: Moulded trays create an organised, structured appearance suitable for clinical, research and retail settings.
Consistent Packaging: A well-designed tray helps maintain a uniform arrangement across production runs.

Whether you prefer the visibility of a blister tray or the structured support of a moulded tray, the packaging can be planned around your vial dimensions and required quantity. This helps create a practical, well-organised solution tailored to your product rather than relying on a standard insert.

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Feature	Details
Outer Box Material	Rigid chipboard, folding cardstock (SBS/C1S/C2S), or Kraft paperboard
Tray Material (Blister)	Clear PVC, PET, or RPET (recyclable) plastic
Tray Material (Molded)	Molded pulp/fiber or rigid molded plastic
Box Thickness	300–450 GSM (custom options available)
Cavity Configuration	Single row, grid layout, or tiered — sized per vial diameter and height
Sealing Method	Heat-sealed backing card, snap-fit tray, or friction-fit into outer box
Print Method	Offset printing, digital printing, or flexography (on outer box/backing card)
Finish Options	Matte lamination, gloss lamination, spot UV, embossing, foil stamping
Closure Style	Tuck-end, lid-and-base (two-piece), drawer/sleeve box, or magnetic closure
Color	Full CMYK/Pantone color matching on box and backing card
Eco Options	Molded pulp trays, RPET blister plastic, recyclable/FSC-certified outer box

Frequently Asked Questions

What’s the difference between a blister tray and a molded tray?

A blister tray is a thermoformed clear plastic tray, typically made from PVC or PET, and is often sealed to a backing card for full vial visibility. A molded tray is generally a more rigid pulp or plastic tray placed inside an outer box, providing a cushioned and premium hold without necessarily being transparent.

How many vials can one tray hold?

Trays can be configured to hold as few as 2 vials or 10 or more, depending on the outer box dimensions, vial sizes, and desired layout. Vials can be arranged in a row, grid, or tiered configuration.

Is the blister tray tamper-evident?

Yes. Blister trays are typically heat-sealed to a paperboard backing card, making an attempt to open the package before use visually apparent.

Can the tray be made from eco-friendly materials?

Yes. Molded pulp trays provide a recyclable and biodegradable alternative to plastic. Blister trays can also be produced using RPET, or recycled PET, for a lower environmental footprint.

What is the minimum order quantity (MOQ)?

MOQs are generally higher than simple foam-insert boxes because custom trays require tooling. They typically start around 500–1,000 units, although lower quantities may be available when using standard, non-custom tray sizes.

How long does production take, including tray tooling?

Custom tray tooling adds lead time compared with standard foam inserts. First-run production typically takes around 4–6 weeks, including tooling, proofing, printing, and assembly. Reorders may have a faster turnaround once the tooling is complete.

Can I mix different vial sizes in one tray?

Yes. Cavities can be custom-shaped to hold vials with different diameters or heights. For example, one tray can be designed for a peptide vial and a diluent vial when the required dimensions are provided during tray design.

Are these boxes suitable for pharmaceutical or clinical use?

The trays and boxes are packaging components only and are not certified on their own. Compliance depends on your labeling, batch tracking, and required regulatory information, which can be incorporated into the print layout.

Can I get a sample before committing to tooling?

Yes. A 3D mockup or prototype tray can be provided for approval before full tooling and production begin. This helps confirm the vial fit, cavity layout, and overall packaging design before placing a bulk order.

What’s the price range for blister or molded tray peptide boxes?

Pricing is generally higher than basic foam-insert boxes because of tray tooling and material requirements. Bulk pricing may typically range from $1.00 to $5.00 or more per unit, depending on vial count, tray material, customization, and order volume. Tooling costs may be amortized over larger production runs.

Cavity Count & Layout — From 2-vial to multi-vial (6, 10, or more) grids, custom-shaped to your vial dimensions
Logo & Branding — Full-color printing on the outer box and/or backing card
Tamper-Evident Sealing — Heat-sealed blister backing, security perforations, or shrink bands
Window Cut-Outs (Outer Box) — Optional die-cut window on the outer box to reveal the tray beneath
Regulatory Labeling Space — Dedicated print zones for batch numbers, expiration dates, dosing/storage instructions, and compliance codes
Tray Color/Clarity — Clear, frosted, or tinted plastic for blister trays; natural or dyed pulp for molded trays
Finishing Touches — Foil stamping, embossing/debossing, spot UV highlights, soft-touch lamination on the outer box
Insert Add-Ons — Space for instruction leaflets, dosing charts, or accessory compartments (syringes, swabs)

Trays and outer boxes are sized around vial dimensions and vial count; fully custom layouts are available.

Configuration	Approx. Outer Box Dimensions (L x W x H)
2-vial tray	3.0″ x 1.6″ x 3.0″
4-vial tray (2×2 grid)	3.5″ x 3.0″ x 3.0″
6-vial tray (2×3 grid)	5.0″ x 3.0″ x 3.0″
10-vial tray (2×5 grid)	7.5″ x 3.0″ x 3.0″
Custom configurations	Built to your exact vial count, diameter, height, and layout

Note: Exact sizing depends on vial manufacturer tolerances and chosen cavity layout (grid, row, or tiered); we recommend sending sample vials or a spec sheet so the tray tooling matches precisely.